Heat-Shrinkable Crimp Butt Splices

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Heat-Shrinkable Crimp Butt Splices

Stronger Crimp, Sealed Connections

Applications

Features a high-conductivity copper barrel integrated with a 3:1 adhesive-lined polyolefin heat-shrink sleeve. After crimping and heating, the sleeve contracts to encapsulate the joint, while the hot-melt adhesive flows to fill voids, locking out moisture, salt, and corrosive agents. The translucent tubing allows for immediate visual inspection of the crimp. This solution delivers a durable, vibration-resistant bond that is faster to install and more reliable than conventional mechanical connectors.

 

Features and Benefits

• 360° Environmental Seal: Adhesive lining creates an impervious barrier against water, condensation, and corrosion.

• 3:1 Shrink Ratio: High shrink rate accommodates a wider range of wire gauges and insulation diameters.

• Vibration & Pull-Out Resistance: Cured adhesive bonds to the wire insulation, providing robust mechanical reinforcement.

• Visual Inspection: Translucent sleeve enables instant verification of wire placement and crimp integrity.

• Durable Polyolefin: Rugged jacket material operates reliably from -55°C to 125°C.

 

Notes

• Match each wire gauge to the corresponding color-coded butt splices. For complete material specifications, please contact us to request the data sheet.

• Custom sizes and colors are available on request. Specifications may change without notice, and minimum order quantities (MOQ) can differ from standard pack counts.


Product Specifications

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Table A. Product Dimensions
Part No.
Wire RangeDimension(mm)Heat shrink tube
Color
A.W.Gmm²dBL2A±0.3L1±2
HSC-0.526-220.2-0.52.11.3103.226Yellow/Clear
HSC-122-180.5-1.03.31.7154.936Red
HSC-216-141.5-2.542.4155.936Blue
HSC-312-104.0-6.05.53.5156.942Yellow
HSC-3.514-122.5-45.54.1206.538Black
HSC-881074.821842Yellow


Table B. Technical Indicators
Test Item
CharacteristicsTest Condition
Unaged
Tensile StrengthMin. 18MPaRoom temp
ElongationMin. 200%
AgedTensile StrengthMin. 11.5MPa150℃/7 days
ElongationMin.100%
Voltage withstand and breakdown Voltage (Unaged)Withstand 2.5KV for 1minute and breakdownRoom temp
Voltage withstand and breakdown Voltage (Aged)Withstand 2.5KV for 1minute and breakdown at least half of the unaged breakdown voltage150℃/7 days
Copper corrosionNo corrosion of bare copper150℃/7 days
Copper stabilityNo sign of degradation Min.Elongation 100%150℃/7 days
Cold bendNo crack-40℃/4 hrs
Maximum secant modulus (2%)250 MPa-
Volume resistivityMin. 1014 Ω·cm-
Heat shockNo crack200℃/4 hrs


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